Published December 30, 2025 | Version Supplemental Material
Journal Article Open

Accelerating Polysulfide Redox Kinetics via the Metal–Insulator Interface in a Binder-Free Separator for Long-Life Lithium–Sulfur Batteries

  • 1. ROR icon The University of Texas at Dallas
  • 2. ROR icon California Institute of Technology

Abstract

The sluggish bidirectional reaction kinetics of lithium polysulfides (LiPSs) and the severe shuttle effect continue to impede the commercialization of lithium–sulfur (Li–S) batteries. Herein, a binder-free separator featuring an in situ formed W2N-WO3 metal–insulator interface is developed to address these issues systematically. By precisely controlling the coating process, W2N and WO3 are codeposited on a carbon-coated glass fiber (C/GF) substrate to produce a robust and uniform film. The heterojunction generates an internal electric field at the interface, facilitating spontaneous electron transfer and accelerating sulfur redox reactions. Theoretical calculations further validate that the W2N-WO3 heterostructure improves the redox kinetics of liquid–solid conversion and enhances the absorption of long-chain LiPSs. Li–S cells employing W2N-WO3/C/GF binder-free separators exhibit an excellent rate capability and cycling stability. The Li–S pouch cell also maintains reversible capacity under bending conditions, demonstrating reliable mechanical integrity. These results illustrate the effectiveness of heterojunction engineering in regulating LiPS adsorption and catalysis for binder-free separators in high-performance Li–S batteries.

Copyright and License

© 2025 The Authors. Published by American Chemical Society.

Acknowledgement

This work was supported by the National Science Foundation (NSF) under Award ECCS-2240507 (to Y.Z.) and Award BCET-2311117 (to W.A.G.). It was also partially supported by NSF under Awards CBET-2312247 and OIA-2132021. We also acknowledge the support of the Department of Defense Batteries and Energy to Advance Commercialization and National Security (BEACONS) center and the Welch Foundation.

Contributions

J.L. designed and performed the experimental work and completed the manuscript. M.Y.Y. conducted computational work and simulations. Y.M., Z.Y., and B.V.M. contributed to writing the manuscript. W.A.G. and Y.Z. supervised the work.

Supplemental Material

Material synthesis; additional SEM, TEM, EDS, and XPS data; additional electrochemical measurement (CV, Nyquist plots, and rate performance under different temperature); computational details and DFT calculations; and comparison table of electrochemical performance (PDF)

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Additional details

Identifiers

Funding

National Science Foundation
ECCS-2240507
National Science Foundation
BCET-2311117
National Science Foundation
CBET-2312247
National Science Foundation
OIA-2132021
Department of Defense Batteries and Energy to Advance Commercialization and National Security center
Welch Foundation

Dates

Submitted
2025-10-15
Accepted
2025-12-01
Available
2025-12-16
Published online